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Robotic welding system with welding positioner
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Rail Transit

Project Objectives

Improve production efficiency and ensure consistent product quality

Welding workpieces

High-speed train seats

Welding results

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Required workpiece data details

Workpiece dimensions and weight, 3D digital model, welding drawings, as well as process flow and technical requirements.

Final Solution& Basic configuration

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Yaskawa AR1440 robot, RD350S welding machine, horizontal three-axis positioner (integral base)

Key points & difficulties

The workpiece sheet is relatively thin, so the requirements for spatter and burrs in the weld are high.

Training & After-sales & Debugging

  • One-year after-sales service is provided; easily damaged parts are replaced free of charge, and shipping costs are borne by the customer.

  • Free training is offered;

  • on-site debugging is supported.

Related Products

3-Axis C-Type Positioner
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Three-axis C-type welding positioner (three-axis vertical rotary positioner), industrial robot servo welding equipment, supports full customization, such as overall specifications, frame size, load, color, logo, etc.

Basic structure and core components: Fixed base, C-type double cantilever frame + three-axis coordinated linkage, servo motor and precision reducer, conductive mechanism, industrial-grade protection, and integrated electrical control system.

Three-axis C-type welding positioner VS Three-axis S-type welding positioner: Choose the three-axis C-type for medium eccentric load, heavy workpiece, large workpiece, and translation adjustment; choose the three-axis S-type for light to medium eccentric load, precision workpiece, small to medium-sized complex irregular parts, and limited space.
 
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1-Axis Adjustable Welding Positioner
1-Axis Adjustable Welding Positioner for Automated Welding Solutions
The single-axis adjustable welding positioner is based on the standard single-axis head-and-tailstock positioner, with the addition of a movable tailstock. By adjusting the length of the tailstock, it can adapt to workpieces of more sizes and shapes, achieving multi-purpose functionality and rapid changeover.

Basic structure and core components: A fixed base, a rotary spindle box, an adjustable tailstock (electric/manual adjustment), a servo motor and precision reducer, a conductive mechanism, a safety protection system, and an electrical control system.

Applications include automated welding of various types of products in small to medium batches.
 
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3-Axis S-Type Robotic Welding Positioner for Complex Parts
3-Axis S-Type Robotic Welding Positioner for Complex Parts
 
Three-axis S-type welding positioner (three-axis horizontal rotary positioner), industrial robot servo welding equipment, supports full customization, such as overall specifications, frame size, load, color, logo, etc.

Basic structure and core components: fixed base, S-shaped double cantilever frame + three-axis coordinated linkage, servo motor and precision reducer, conductive mechanism, industrial-grade protection, and integrated electrical control system.

Three-axis C-type welding positioner VS Three-axis S-type welding positioner: Choose the three-axis C-type for medium eccentric load, heavy workpiece load, large workpieces, and translation adjustment; choose the three-axis S-type for light to medium eccentric load, precision workpieces, small to medium-sized complex irregular parts, and limited space.
 
 
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2-Axis Platform-Type Robotic Welding Positioner
2-Axis Platform-Type Robotic Welding Positioner
 
The dual-axis platform welding positioner is a robotic servo welding device with two independent motion axes: horizontal rotation and vertical tilting.

Using a platform table as its core load-bearing structure, it precisely adjusts the workpiece angle through dual-axis linkage, stabilizing the weld seam in the optimal welding position. It is suitable for both automated robotic welding and precision manual welding.

Basic structure and core components: welding disc/worktable, fixed base, rotation drive unit and tilting drive unit, servo motors and precision reducers, safety protection system, and electrical control system.

Suitable for 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it is ideal for automated, high-precision welding.
 
 
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2-Axis U-Type Robotic Welding Positioner
2-Axis U-Type Robotic Welding Positioner
 
The dual-axis U-shaped welding positioner is a heavy-duty servo welding device with a U-shaped double-column encircling structure as its core feature. It integrates dual independent drive systems for the tilting axis (U-shaped frame swing) and the rotation axis (worktable rotation).

Basic structure and core components: Welding disc, heavy-duty worktable, integrated electrical control cabinet, tilting axis, rotation axis, servo motor and precision reducer, industrial-grade protection system, and electrical control system.

Performance: High rigidity under heavy load, capable of welding in all postures without dead angles. It provides ultimate support rigidity and operational stability for large eccentricities, long shafts, and heavy irregular workpieces, and is a core load-bearing unit for realizing automated welding by industrial robots in heavy equipment manufacturing.
 
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1-Axis Platform-Type Robotic Welding Positioner
1-Axis Platform-Type Robotic Welding Positioner
 
This single-axis platform welding positioner is a horizontally rotating auxiliary device for industrial welding robots/collaborative robots. The disc portion can be customized and selected, such as circular, square, frame-type, and other custom-designed table types.

Basic structure and core components: Welding disc/worktable, spindle housing, fixed base, servo motor and precision reducer, safety protection system, and electrical control system.

Suitable for 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it is ideal for automated welding and high-precision operations on small to medium-sized workpieces.
 
 
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1-Axis Headstock-Tailstock Robotic Welding Positioner
1-Axis Headstock-Tailstock Robotic Welding Positioner
 
A single-axis head-and-tailstock positioner, a welding auxiliary device. The frame can be optionally equipped, frameless, or have a custom-designed frame beam.

Basic structure and core components: fixed base, rotary spindle box, tailstock welding, positioner frame, servo motor and precision reducer, protective cover, overload, limit, and emergency stop protection, conductive mechanism, and electrical control system.

Applications include automated welding of long workpieces, cylinders, shafts, and frames.
 
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1-Axis Adjustable Robotic Welding Positioner
1-Axis Adjustable Robotic Welding Positioner
 
The single-axis adjustable welding positioner is based on the standard single-axis head-and-tailstock positioner, with the addition of a movable tailstock. By adjusting the length of the tailstock, it can adapt to workpieces of more sizes and shapes, achieving multi-purpose functionality and rapid changeover.

Basic structure and core components: A fixed base, a rotary spindle box, an adjustable tailstock (electric/manual adjustment), a servo motor and precision reducer, a conductive mechanism, a safety protection system, and an electrical control system.

Applications include automated welding of various types of products in small to medium batches.
 
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Double Axis U Type Positioner
Double Axis U Type Positioner for Automated Welding Solutions
 
The dual-axis U-shaped welding positioner is a heavy-duty servo welding device with a U-shaped double-column encircling structure as its core feature. It integrates dual independent drive systems for the tilting axis (U-shaped frame swing) and the rotation axis (worktable rotation).

Basic structure and core components: Welding disc, heavy-duty worktable, integrated electrical control cabinet, tilting axis, rotation axis, servo motor and precision reducer, industrial-grade protection system, and electrical control system.

Performance: High rigidity under heavy load, capable of welding in all postures without dead angles. It provides ultimate support rigidity and operational stability for large eccentricities, long shafts, and heavy irregular workpieces, and is a core load-bearing unit for realizing automated welding by industrial robots in heavy equipment manufacturing.
 
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Double Axis C Type Positioner
Dual-Axis C-Type Positioner for Precision High-Speed Welding
 
The dual-axis C-type welding positioner is a high-strength alloy steel integral welded servo device, an industrial welding robot arm with an open C-shaped structure.

Basic structure and core components: heavy-duty worktable, dual independent drive axes, servo motors and precision reducers, industrial-grade protection, and an electrical control system.

Suitable for use with 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it enables automated welding of various structural components such as shafts, discs, housings, pipes, flanges, and small engineering machinery parts.
 
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Double Axis L Type Positioner
Dual-Axis L-Type Positioner For Automated Welding And Customization
Working Principle: The rotary axis can rotate continuously 360° with stepless speed regulation and precise positioning; the tilting axis can tilt at large angles. Both axes can be controlled independently or in conjunction with a welding robot.
 
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JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.

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Dual-axis Platform Welding Positioner
Single-axis Head-and-tailstock Positioner
Robot's Seventh Axis Track
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