JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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The Dual-Axis C-Type Positioner is engineered to facilitate precision high-speed welding through advanced automated positioning. By utilizing either single-axis rotation or dual-axis linkage, the positioner works in precise coordination with a welding robot. This synchronization ensures optimal torch positioning, significantly improving weld consistency and reducing cycle times for complex workpieces.
Automated Integration: The industrial robot directly controls the positioner, automatically adjusting the welding angle to maintain the ideal posture for continuous automated welding operations.
Flexible PLC Control: An integrated Programmable Logic Controller (PLC) manages the positioner's movements, providing reliable support for both automated sequences and manual welding interventions when required by specific project needs.
The dual-axis C-type positioner is built around a dual-axis linkage core combined with an open structural design. This configuration enables rapid and secure workpiece clamping, easily accommodating bulky or irregularly shaped components. The independent dual-axis drive allows for arbitrary angle rotation, effectively eliminating welding dead angles and satisfying stringent all-position welding requirements.
To ensure maximum structural integrity and long-term stability under heavy payloads, we utilize premium-grade steel. Every unit is professionally processed in our own manufacturing facility, undergoing 13 rigorous processing techniques, including advanced annealing and stress relief procedures. These critical steps prevent structural deformation over time and guarantee exceptional product durability.
Optional Components & Tailored Solutions:
Guansen Automation offers comprehensive customization to meet specific purchasing demands. Options include tailored frame dimensions, specific load capacities, external dimensions, and custom branding (logos). Additionally, the positioner can be integrated with various robotic accessories, including industrial robot arms, collaborative robots (cobots), specialized welding machines, and high-performance welding torches. All products undergo strict quality inspections and hold relevant certifications, ensuring the delivery of 100% reliable robotic automation solutions.
Designed for high adaptability, this positioner is highly suitable for industries requiring precise manipulation of heavy or complex metal parts:
Construction Machinery: Ideal for welding excavator booms, swing bearings, heavy supports, and structural pins.
Pressure Vessels: Efficiently handles medium-sized cylinders, heads, flanges, and heat exchanger tube sheets.
Steel Structures & Space Frames: Suitable for positioning box columns, H-beam joints, large structural supports, and tee fittings.
General Machinery: Supports the fabrication of large gearbox housings, heavy-duty pump bodies, industrial valves, and roll supports.
Rail Transit & Wind Power: Accommodates large-scale components like subway car body structures, wind turbine flanges, and main shaft supports.
To ensure smooth integration and long-term operational stability, we provide comprehensive support services tailored to your production team:
Detailed, professional instruction manuals covering setup, daily operation, and maintenance.
Dedicated engineers assigned for one-on-one technical guidance and troubleshooting.
Responsive online communication and remote technical support.
Optional on-site commissioning and hands-on training for your operational staff.
Free comprehensive training and guidance available directly at the Guansen Automation factory.
Q1: What data is required to design a customized welding solution or positioner?
A: To provide an accurate and optimized solution, we need the workpiece weight, exact dimensions, welding material specifications, required weld thickness, and the desired final welding effect or standard.
Q2: What is the estimated delivery time for the complete set of equipment?
A: For standard models, the delivery time is typically 7 to 15 days. For custom models, delivery ranges from 15 to 30 days, depending on the final configuration confirmation.
Q3: What kind of installation, commissioning, and training services do you provide?
A: All equipment undergoes rigorous quality inspection and factory commissioning before shipment. We offer free personnel training services. Alternatively, you can request our engineers to provide on-site installation, commissioning, and training until the equipment operates at full capacity.
Q4: What is the warranty policy for the positioner?
A: We provide a comprehensive one-year warranty. During this warranty period, any required wear parts are provided free of charge (shipping costs are to be borne by the customer).
