JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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The 2-Axis L-Type Lifting Welding Positioner is engineered to provide unparalleled flexibility and stability for complex automated welding tasks. Designed to integrate seamlessly with robotic systems, this equipment significantly enhances welding efficiency and precision.
Optional Equipment & Customization: We offer extensive customizable components for the dual-axis L-type liftable positioner to meet your specific production requirements. You can customize the lifting height, disc shape and size, overall dimensions, load capacity, and branding logo. Furthermore, the positioner can be fully integrated with industrial robot arms, collaborative robot arms, welding machines, welding torches, and other essential robot accessories to create a highly efficient automated welding cell.
Core Advantages:
Unmatched Openness and Zero Welding Blind Spots: The innovative L-shaped structure offers excellent openness. With no tailstock obstructing the view, it provides ample operating space for the robotic welding torch. Combined with the advanced lifting function, the equipment can effortlessly cover various welding heights from the ground to the air. This design perfectly eliminates welding blind spots for large, complex workpieces, ensuring consistent weld quality.
Optimized Ergonomics and Reduced Labor Intensity: The intelligent lifting function allows operators to adjust the workpiece to the most comfortable and accessible clamping height. This ergonomic optimization significantly reduces operator fatigue, improves operational safety, and enhances overall workplace comfort, leading to sustained productivity.
Superior Load-Bearing Capacity and Long-Term Stability: The main structure of the L-type positioner is robustly constructed, mostly welded from high-strength sheet metal and subjected to professional annealing processes to effectively eliminate internal stress. Combined with heavy-duty slewing bearings and high-precision crossed roller bearings, the equipment maintains exceptional stability during lifting and tilting operations. Even when handling heavy workpieces weighing from several tons to tens of tons, it effectively prevents welding defects caused by vibration, ensuring reliable performance in demanding industrial environments.
This versatile lifting welding positioner is widely applied across various heavy-duty and precision manufacturing sectors, providing optimal positioning for complex components to ensure high-quality automated welding.
Construction Machinery: Ideal for all-position welding of complex structural components, including small structural parts, excavator bucket accessories, pins, and heavy-duty supports.
Pressure Vessels and Boilers: Ensures high-quality welding of critical circumferential and longitudinal seams on cylinders, heads, and flanges.
Automotive and Rail Transportation: Facilitates precision welding of essential components such as chassis, suspension systems, brackets, flanges, pipe fittings, and fuel tanks.
Sheet Metal and Steel Structures: Perfect for positioning housings, structural brackets, and complex tee fittings for seamless welding.
General Machinery: Highly effective for the welding of irregularly shaped parts, including gearbox housings, pump bodies, and industrial valves.
Wind Power and Energy Equipment: Supports the robust welding of large-scale components like tower flanges, rotor hubs, and main shaft assemblies.
To ensure smooth implementation and maximize the lifespan of your equipment, we provide a comprehensive training and support system designed to minimize downtime and operational risks.
Comprehensive and professional instruction manuals for quick reference and maintenance.
Dedicated experienced engineers assigned for one-on-one technical guidance.
Responsive online communication and remote training support for immediate troubleshooting.
Professional on-site commissioning and hands-on training support at your facility.
Free, in-depth training and operational guidance available at Guansen Automation's manufacturing factory.
1. What data is required to design a customized welding solution or positioner?
To ensure the equipment perfectly matches your production needs, we require specific details including the workpiece weight, precise dimensions, welding material, weld thickness, weld distribution, and the desired final welding effect.
2. What is the estimated delivery time for the complete set of equipment?
For customized models, the delivery time typically ranges from 20 to 45 days, depending on the specific configuration and complexity of the required system.
3. What kind of installation, commissioning, and training services are provided?
All equipment undergoes rigorous quality inspection and is only shipped after in-house commissioning is fully complete. We provide free personnel training services. Alternatively, you can choose to have our expert engineers provide on-site installation, commissioning, and hands-on training until the equipment is operating normally and your team is confident in its use.
4. What is the warranty policy for the welding positioner?
We provide a comprehensive one-year warranty for the main equipment. Wear parts are provided free of charge during the warranty period (please note that shipping costs for these replacement parts are the buyer's responsibility).
