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2-Axis Platform-Type Robotic Welding Positioner

 
The dual-axis platform welding positioner is a robotic servo welding device with two independent motion axes: horizontal rotation and vertical tilting.

Using a platform table as its core load-bearing structure, it precisely adjusts the workpiece angle through dual-axis linkage, stabilizing the weld seam in the optimal welding position. It is suitable for both automated robotic welding and precision manual welding.

Basic structure and core components: welding disc/worktable, fixed base, rotation drive unit and tilting drive unit, servo motors and precision reducers, safety protection system, and electrical control system.

Suitable for 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it is ideal for automated, high-precision welding.
 
 
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Product Description

Working Principle

The 2-Axis Platform-Type Robotic Welding Positioner is engineered to optimize automated welding workflows. By securely fixing the workpiece on the heavy-duty worktable, the system achieves the exact welding and assembly angles required through coordinated horizontal rotation and side-tilting rotation. This dual-axis movement ensures optimal weld pool positioning, helping to reduce defect rates and improve overall fabrication efficiency.

Advanced Electrical Control System

1. Industrial Robot Integration: Directly controls the positioner to automatically adjust the welding angle, enabling highly synchronized automated welding cycles.

2. PLC Control: Offers reliable programmable logic control for both automated positioning sequences and manual welding interventions, ensuring operational flexibility.

3. Collaborative Robot Compatibility: Designed to work in tandem with collaborative robotic arms and single-axis platform positioners, creating a highly adaptable manufacturing environment.

Customizable Optional Components

We offer extensive customization to meet specific project demands. Optional integrations include industrial or collaborative robot arms, custom-tailored single-axis platform parts (such as specific disc shapes, dimensions, load capacities, and custom branding), advanced welding machines, and other specialized robotic accessories.

Manufacturing Excellence & Quality Assurance

Guansen Automation delivers professionally customized positioning solutions tailored to your unique production needs. Manufactured in our own facility using high-grade steel, each positioner undergoes a rigorous 13-step processing and quality control protocol. All equipment passes strict inspections and holds relevant industry certifications, guaranteeing a 100% delivered robotic automation solution. The core design—featuring dual-axis linkage combined with stable platform support—delivers comprehensive angle adjustment, high precision, and high compatibility, making it an ideal upgrade for mid-to-high-end welding production lines.

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Core Application Fields

The dual-axis platform welding positioner is highly versatile, designed to handle complex geometries and heavy payloads across various demanding industries:

  • Construction Machinery: Enables efficient all-position welding for complex structural components like excavator buckets, booms, and heavy-duty frames.

  • Pressure Vessels & Boilers: Ensures precise, continuous welding of circumferential and longitudinal seams on cylinders, tank heads, and large flanges.

  • Automotive & Rail Transportation: Facilitates high-precision automated welding for critical safety components, including vehicle chassis, transit frames, and railway bogies.

  • Steel Structures & Space Frames: Optimizes multi-angle welding processes for H-beams, box-type columns, and intricate architectural node components.

  • General Machinery: Highly suitable for handling irregularly shaped industrial parts such as large gearbox housings, pump bodies, and industrial valves.

  • Wind Power & Energy Equipment: Provides the stability needed for welding massive energy components like wind tower flanges, rotor hubs, and main shaft assemblies.

Comprehensive Operation & Support Guide

We are committed to ensuring your equipment operates at peak performance with minimal downtime. Our comprehensive support includes:

  • Detailed and professional instruction manuals for straightforward setup and operation.

  • A dedicated engineering specialist assigned for one-on-one technical guidance.

  • Responsive online communication and remote training support for your operational team.

  • Expert on-site commissioning and hands-on training services to ensure smooth integration.

  • Free, comprehensive training and operational guidance available directly at the Guansen Automation factory.

Frequently Asked Questions (FAQ)

1. What data is needed for a customized welding solution or positioner?

To ensure the exact fit for your production line, we require the workpiece weight, overall dimensions, welding material specifications, weld thickness, and your desired final welding effect.

2. What is the delivery time for the complete set of equipment?

For our standard models, delivery typically takes 7 to 15 days. For custom-engineered models, the lead time is 15 to 30 days, subject to final configuration confirmation.

3. What kind of installation, commissioning, and training services are provided?

Every piece of equipment undergoes rigorous quality inspection and is only shipped after successful internal commissioning. We provide free personnel training services at our facility. Alternatively, you can choose to have our engineers provide comprehensive on-site installation, commissioning, and training until the equipment operates normally in your facility.

4. What is the warranty policy?

We provide a standard one-year warranty on our positioners. During this warranty period, replacement wear parts are provided free of charge (shipping costs are borne by the customer).

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Axes

Maximum
motion range

Maximum speed

Allowable
moment

Allowable
moment of inertia

degrees

o/sec

N ·m

kg ·m²

S

±170

260

-

-

L

+155/-90

230

-

-

U

+140/-85

260

-

-

R

±150

470

22

0.65

B

+90/-135

470

22

0.65

T

±210

700

9.8

0.17

Item

Unit

AR1440

Controlled axes

6

Maximum payload

kg

12

Repeatability

mm

0.02

Horizontal reach

mm

1,440

Vertical reach

mm

2,511

Weight

kg

150

Internal user I/O cable

17 conductors w/ground

Internal user air line

(1)3/8"connection

Power requirements

380-480 VAC

Power rating

kVA

1.5

OPTIONS

• Extended length manipulator cables

• Robot risers

• Wide variety of fieldbus cards

• Vision systems

• Variety of weld packages

• Seam tracking and seam finding packages

• Functional Safety Unit (FSU)

• External axes

• MotoSim® offline programming

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 Tel:  +86-15688889191
 WhatsApp: +8615688889191
 Address: No. 5199, Phase II, Lushang Phoenix Plaza, Licheng District, Jinan City, Shandong Province
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