JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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Working Principle:
The 3-axis C-type robotic positioner is engineered for heavy-duty welding applications, utilizing a synchronized combination of a horizontal rotary axis, a vertical tilting axis, and a lateral translation axis. This multi-axis movement emphasizes precise translation, rotation, and tilting, providing an exceptional heavy-duty load capacity. It ensures convenient clamping and flexible translational capabilities, making it highly suitable for long-axis and bulky workpieces. The system can be effectively integrated with industrial 6-axis robotic arms to achieve high-efficiency automated assembly and welding processes, significantly reducing manual intervention and improving weld consistency.
Optional Equipment:
To meet diverse production requirements, this system can be paired with various optional equipment, including industrial welding robotic arms, dedicated automated welding machines, laser welding systems, specialized welding torches, and fully customized 3-axis C-type welding positioner configurations based on specific project demands.
Advantages:
1. The single-sided cantilever design features a reinforced bottom support and a C-type open structure. This intelligent layout provides ample clamping space, easily accommodating complex geometries and meeting comprehensive welding needs without spatial interference.
2. The open C-type configuration allows for the direct lifting, loading, and clamping of large, heavy, and irregularly shaped workpieces. Operators can secure components without the need to disassemble existing tooling. This results in significantly higher clamping efficiency, reduced setup times, and a compact overall footprint that fits perfectly into conventional workshop layouts.
3. Designed with a streamlined and simple mechanical structure, the positioner ensures easy daily maintenance, long-term operational reliability, and a moderate investment cost, delivering excellent value for industrial manufacturing facilities.
Furthermore, Guansen Automation offers professional customization services. We can tailor the positioner's load capacity and physical dimensions according to your specific product characteristics and production needs, ensuring ideal welding speeds, optimal penetration, and superior finished results.
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Automotive & Rail Transportation: Ideal for handling high-speed rail bogie components, subway car body parts, complex automotive chassis supports, and irregularly shaped tubular components that require precise multi-angle positioning for structural integrity.
Construction Machinery: Highly effective for the heavy-duty welding of excavator booms, boom attachments, large pin bearings, and small slewing bearings, ensuring robust performance under high stress.
General Machinery & Precision Manufacturing: Suitable for processing large gearbox housings, pump bodies, industrial valves, and precision irregularly shaped structural components where accuracy and minimal distortion are critical.
Steel Structure & Aerospace: Designed to handle irregularly shaped steel structure nodes, specialized aerospace components, and small aircraft structural parts that demand strict adherence to quality standards.
Wind Power & Energy Equipment: Provides stable positioning for welding wind turbine flanges, main shaft supports, and small tower accessories, supporting the rigorous demands of the renewable energy sector.
To ensure your team can maximize the equipment's potential and maintain production efficiency, we provide comprehensive and professional instruction manuals covering all operational and maintenance aspects.
A dedicated technical engineer is assigned to provide one-on-one guidance tailored to your specific application and workpiece requirements.
We offer continuous online communication and remote training support to quickly resolve any operational queries and minimize downtime.
On-site commissioning and hands-on training support are available to ensure smooth integration into your existing production line and workflow.
Additionally, free training and operational guidance are always available at Guansen Automation's factory for your technicians to gain firsthand experience before equipment delivery.
1. What data is needed to design a customized welding solution or positioner?
To provide an accurate design, we require the workpiece weight, overall dimensions, specific welding material, required weld thickness, and the desired final welding effect or standard.
2. Can this positioner be integrated with an existing welding robot?
Yes, it is highly compatible. The system supports Modbus, Profinet, EtherCAT, and other standard communication protocols. It can be easily configured to operate as a robot's seventh axis or external synchronized axis for automated cells.
3. What are the installation, commissioning, and training services provided?
All equipment undergoes rigorous quality inspection and factory testing; it is only shipped after internal commissioning is fully complete. We provide free personnel training at our facility. Alternatively, you can choose to have our experienced engineers provide on-site installation, commissioning, and training at your facility until the equipment is operating normally and your team is confident.
4. What is the warranty policy for the positioner?
We provide a comprehensive one-year warranty for the main structure and components. Wear parts are provided for free during this warranty period (shipping costs remain the buyer's responsibility).
5. What is the estimated delivery time for the complete set of equipment?
For standard models, the delivery time is typically 15-20 days. For customized models, delivery ranges from 15-45 days, depending on the specific configuration and engineering requirements.
