JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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Working Principle:
The 3-Axis C-Type Positioner is engineered for demanding industrial applications, utilizing a sophisticated combination of a horizontal rotary axis, a vertical tilting axis, and a lateral translation axis. By emphasizing precise translation, rotation, and tilting, this automated system delivers exceptional heavy-duty load capacity. It ensures convenient clamping and flexible translational capabilities, making it highly suitable for handling long-axis workpieces and complex geometries. Furthermore, the positioner is fully compatible with industrial 6-axis robotic arms, facilitating high-efficiency automated assembly and welding processes in modern manufacturing environments.
Optional Equipment:
To build a comprehensive automated welding station, this positioner can be effectively integrated with various optional equipment. These include industrial welding robotic arms, dedicated automated welding machines, advanced laser welding equipment, specialized welding torches, and fully customized 3-axis C-type welding positioners tailored to specific production line requirements.
Advantages:
Innovative C-Type Open Structure: Designed with a single-sided cantilever and reinforced bottom support, the C-type open structure provides ample clamping space. This unique configuration accommodates a wide range of workpiece sizes, meeting diverse and complex welding needs with ease.
High Clamping Efficiency and Compact Layout: The open C-type opening allows operators to directly lift and clamp large, irregularly shaped workpieces without the need to disassemble existing tooling. This significantly improves clamping efficiency and reduces preparation time. Additionally, its compact structural design ensures it fits well into conventional workshop layouts, optimizing valuable floor space.
Reliable Performance and Cost-Effectiveness: Featuring a streamlined mechanical structure, the positioner ensures easy maintenance and long-term operational stability. It offers a moderate investment cost while delivering continuous value for heavy-duty welding tasks.
Additionally, Guansen Automation provides professional customization services. We can tailor the positioner's load capacity and physical dimensions according to your specific product characteristics and production needs, ensuring ideal welding speed, accuracy, and overall results.
The 3-Axis C-Type Positioner is highly adaptable and serves as a critical component in various demanding industries, specifically designed to handle heavy, irregular, and long-axis parts:
Automotive and Rail Transportation: Ideal for welding high-speed rail bogie components, subway car body parts, complex automotive chassis supports, and irregularly shaped tubular components that require precise multi-angle positioning.
Construction Machinery: Frequently used for the fabrication of heavy-duty excavator booms, boom attachments, pin bearings, and small slewing bearings, ensuring structural integrity and consistent weld penetration.
General Machinery and Precision Manufacturing: Suitable for processing large gearbox housings, heavy pump bodies, industrial valves, and precision irregularly shaped structural components where accuracy is paramount.
Steel Structure and Aerospace: Capable of handling irregularly shaped steel structure nodes, specialized aerospace components, and small aircraft structural components that demand rigorous quality control.
Wind Power and Energy Equipment: Applied in the manufacturing of wind turbine flanges, main shaft supports, and small tower accessories, supporting the heavy-duty construction required in the energy sector.
To ensure smooth implementation and maximize the operational lifespan of your equipment, Guansen Automation offers comprehensive support and training services designed to lower operational risks:
Comprehensive and professional instruction manuals covering installation, operation, and daily maintenance.
Dedicated engineer assigned for one-on-one technical guidance to address specific production challenges.
Responsive online communication and remote training support for quick troubleshooting.
On-site commissioning and training support provided by experienced technicians to ensure your team can operate the system confidently.
Free training and hands-on guidance available directly at Guansen Automation's factory for your operators and maintenance staff.
1. What data is needed for a customized welding solution or positioner?
To provide an accurate and tailored solution, we require details including the workpiece weight, overall dimensions, specific welding material, required weld thickness, and the desired final welding effect or standard.
2. Can it be integrated with a welding robot?
Yes, it is highly compatible. The positioner supports standard communication protocols such as Modbus, Profinet, and EtherCAT. It can be easily configured as a robot's seventh axis or external axis for synchronized multi-axis welding.
3. What are the installation, commissioning, and training services?
All equipment undergoes rigorous quality inspection and is only shipped after factory commissioning is complete. We provide free personnel training. Alternatively, you can choose to have our professional engineers provide on-site installation, commissioning, and training at your facility until the equipment is operating normally and your team is fully proficient.
4. What is the warranty policy?
We provide a comprehensive one-year warranty for the main structure and key components. Wear parts are provided for free during the warranty period (please note that shipping costs for these parts are the buyer's responsibility).
5. What is the delivery time for the complete set of equipment?
For standard models, the delivery time is typically 15-20 days. For customized models, the lead time ranges from 15-45 days, depending on the complexity of the specific configuration and integration requirements.
