JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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Working Principle & Efficiency:
The 2-Axis L-Type Robotic Welding Positioner operates on a highly efficient dual-axis linkage system designed to optimize complex manufacturing tasks. The rotary axis provides continuous 360° rotation with stepless speed regulation, ensuring precise positioning for intricate joints. Simultaneously, the tilting axis supports large-angle adjustments. These two axes can be operated independently for specific manual tasks or precisely synchronized with a welding robot. This coordinated movement ensures the welding torch consistently maintains the optimal angle and posture, significantly reducing the need for manual repositioning and improving overall weld consistency.
Advanced Electrical Control System:
To meet diverse manufacturing requirements and enhance automation, the electrical control system offers flexible integration capabilities:
1. Fully Automated Control: An industrial robot commands the positioner to dynamically adjust welding angles during the cycle, establishing a highly efficient automated welding station.
2. PLC Integration: A Programmable Logic Controller (PLC) manages the positioner for stable and repeatable positioning during semi-automated or manual welding setups.
3. Collaborative Robot Synergy: The system allows single-axis platform positioners and collaborative robots (cobots) to work together safely, maximizing flexibility in shared workspaces.
Customization & Optional Equipment:
We recognize that every production line has unique demands. Our L-type positioners can be fully customized, including modifications to the disc shape and size, overall dimensions, load capacity, and brand logos. Furthermore, we supply a complete range of optional equipment to build a ready-to-use workstation. This includes industrial robotic arms, collaborative robotic arms, industrial welding machines, welding torches, and other essential robotic accessories tailored to your project.
Key Manufacturing Advantages:
The core value of this dual-axis L-type positioner lies in its ability to eliminate welding dead angles. By enabling workpiece rotation at any required orientation, it effortlessly accommodates all-position welding techniques, including vertical welding, horizontal welding, overhead welding, and ship-shaped welding. Manufactured in our own specialized facility, every unit is constructed from premium-grade steel and undergoes 13 rigorous processing steps. This strict quality control ensures long-term stability and durability under heavy industrial use. Guansen Automation is committed to delivering 100% reliable robotic automation solutions, fully customized to meet your production goals and certified to industry standards.
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The L-type positioner is engineered to handle complex geometries and heavy-duty components across multiple critical sectors:
Construction Machinery: Ideal for all-position welding of intricate structural components, bucket accessories, heavy-duty pins, and supports.
Pressure Vessels & Boilers: Ensures uniform and secure circumferential and longitudinal seams on cylinders, pressure heads, and large flanges.
Automotive & Rail Transportation: Provides the high precision required for chassis assemblies, suspension systems, brackets, flanges, pipe fittings, and fuel tanks.
Sheet Metal & Steel Structures: Facilitates efficient positioning and welding of equipment housings, structural brackets, and tee fittings.
General Machinery: Simplifies the handling and welding of irregularly shaped parts, such as gearbox housings, pump bodies, and industrial valves.
Wind Power & Energy Equipment: Supports the reliable fabrication of large-scale components, including wind tower flanges, hubs, and main shaft assemblies.
To ensure smooth integration, rapid deployment, and optimal equipment performance, we provide comprehensive operational support for every client:
Comprehensive and professional instruction manuals covering setup, operation, and routine maintenance.
One-on-one guidance from a dedicated technical engineer to resolve specific application challenges.
Responsive online communication and remote troubleshooting support.
On-site commissioning and hands-on training for your operators at your facility.
Free operational training and technical guidance available directly at the Guansen Automation factory.
1. What data is needed for a customized welding solution or positioner?
To design a customized solution that fits your exact production requirements, we need details regarding the workpiece weight, physical dimensions, welding material type, weld thickness, and the specific welding effect or standard you aim to achieve.
2. What is the delivery time for the complete set of equipment?
For our standard positioner models, the delivery time is typically 7 to 15 days. For custom-engineered models tailored to your specific parameters, delivery takes between 15 and 30 days, depending on the final configuration confirmation.
3. What kind of installation, commissioning, and training services are provided?
Every piece of equipment undergoes rigorous quality inspection and is only shipped after successful internal commissioning. We offer free personnel training services. Alternatively, you can opt for our engineering team to provide on-site installation, commissioning, and training at your facility until the equipment operates to your satisfaction.
4. What is the warranty policy for the positioner?
We provide a comprehensive one-year warranty on the equipment. During this warranty period, any necessary replacement of wear parts is provided free of charge (please note that shipping costs for these parts are borne by the customer). Our long-term support ensures your investment remains protected.
