JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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Advanced Working Principle:
The 2-Axis U-Type Robotic Welding Positioner is engineered to deliver precise spatial positioning for complex and heavy workpieces. The tilting axis provides a standard tilting angle of 0° to 180° (customizable to ±120°), ensuring stable rotation speeds and reliable support for large-angle locking during heavy-duty welding operations. Complementing this, the rotary axis enables 360° infinite continuous rotation with stepless speed regulation. This dual-axis linkage guarantees smooth, continuous circumferential welding without cumulative errors, significantly improving weld seam consistency and reducing overall cycle times.
Intelligent Electrical Control System:
Designed for seamless integration into modern automated production lines, the control system offers versatile operation modes to suit different manufacturing requirements:
1. Robotic Synchronization: The industrial robot directly controls the positioner, automatically adjusting the welding angle to facilitate fully automated, highly efficient welding processes.
2. PLC Management: A robust PLC system manages the positioner's movements, providing precise control for both automated sequences and manual welding interventions when necessary.
3. System Integration: The equipment supports automated integration with industrial robot gantry rail systems, extending the working envelope for oversized components.
Customizable Optional Components:
To meet specific project requirements, we offer extensive customization for the dual-axis U-shaped positioner. Options include tailored disc shapes and sizes, modified overall dimensions, and upgraded load capacities. Additional integrations encompass industrial robotic arms, specialized welding machines, welding torches, gantry systems, and servo seventh or eighth axes, ensuring a complete automation solution tailored to your facility.
Core Structural Advantages:
The dual-axis U-type design serves as the core of this positioner, offering comprehensive spatial angle adjustments. This allows the workpiece to be rotated to optimal positions, effectively eliminating welding dead angles. It is highly suitable for demanding all-position welding tasks, including vertical, horizontal, overhead, and ship-shaped welding. Guansen Automation provides professional customization based on your specific production needs. Constructed from premium-grade steel and processed through 13 rigorous manufacturing steps in our own facility, the positioner guarantees long-term structural stability. Every unit undergoes strict quality inspection and holds relevant certifications, ensuring a highly reliable delivery of your robotic automation solution.
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The 2-Axis U-Type Robotic Welding Positioner is specifically designed to handle large, heavy, and complex geometries across various demanding industries, ensuring precise weld placement and improved structural integrity for critical components.
Wind Power: Tower flanges, hubs, main shafts, yaw bearing housings.
Pressure Vessels: Large cylinders, heat exchanger tube sheets, boiler drum heads.
Construction Machinery: Excavator booms/arms, slewing bearings, buckets and sticks.
Rail Transit: High-speed rail bogie frames, large subway car body components, axles.
Heavy Machinery: Rolls, large gearbox housings, crane booms.
To ensure smooth deployment and maximize operational efficiency, we provide comprehensive technical support and training tailored to your engineering team:
• Comprehensive and professional instruction manuals for setup and daily operation.
• A dedicated engineer assigned for one-on-one technical guidance.
• Responsive online communication and remote training support.
• On-site commissioning and hands-on training support at your facility.
• Free operational training and guidance available directly at Guansen Automation's factory.
1. What data is needed for a customized welding solution or positioner?
To provide an accurate configuration, we need details including the workpiece weight, overall dimensions, welding material type, weld thickness, and the specific welding effect or standard required.
2. What is the delivery time for the complete set of equipment?
For standard models, the lead time is typically 15-25 days. For custom models, delivery takes 25-40 days, subject to final configuration confirmation and engineering approval.
3. What kind of installation, commissioning, and training services are provided?
All equipment undergoes rigorous quality inspection and factory testing prior to shipment. We offer free personnel training services. Alternatively, you can opt for our engineers to provide on-site installation, commissioning, and comprehensive training until the equipment operates normally in your production line.
4. What is the warranty policy for the positioner?
We provide a comprehensive one-year warranty. During this period, replacement parts for standard wear items are provided free of charge (shipping costs are borne by the customer).
