JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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The 1-axis platform-type robotic welding positioner is engineered to optimize the welding process by precisely manipulating the workpiece. Once securely fixed to the worktable, the component is horizontally rotated to the exact required angle for welding and assembly. This controlled rotation ensures optimal torch positioning, significantly reducing weld defects and improving overall fabrication efficiency for complex industrial structures.
Our positioner integrates with advanced electrical control systems to support automated production lines effectively:
Industrial Robot Integration: The industrial robot commands the positioner to automatically adjust and synchronize the welding angle, facilitating continuous automated welding without manual intervention.
PLC Control: For versatile operations, a Programmable Logic Controller (PLC) efficiently manages the positioner's movements, supporting both automated sequences and manual welding setups.
Collaborative Operation: The system is designed to work in tandem with collaborative robots (cobots), combining the precision of a single-axis platform positioner with the flexibility of modern robotic arms.
Optional Components: We offer comprehensive system integration options, including industrial robotic arms, collaborative robot arms, and customized single-axis platform positioner components (such as tailored disc shapes and sizes, specific load capacities, and custom branding). Additional welding machines and robot accessories are available to complete your workstation requirements.
Guansen Automation specializes in tailoring welding positioners to match your specific product dimensions and production requirements, ensuring a reliable delivered robotic automation solution. Manufactured in our own facility using industrial-grade steel, each unit undergoes a rigorous 13-step processing procedure to guarantee structural integrity and durability. All products pass strict quality inspections and hold relevant industry certifications. Furthermore, this platform-type welding positioner features a streamlined structure that simplifies routine maintenance and upkeep. By investing in this automated welding solution, manufacturers benefit from significant cost-effectiveness, while its collaboration with robotic systems ensures precise and efficient output for demanding industrial applications.
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Designed for versatility and stability, this 1-axis positioner is highly suitable for various heavy-duty and precision manufacturing sectors, helping to reduce manual handling and improve weld consistency:
Automotive Parts & Components: Ideal for welding chassis brackets, suspension components, flanges, bearing housings, exhaust pipes, trolley frames, and complex welded assemblies.
Construction Machinery & Agricultural Machinery: Adapted for small structural components, supports, connecting rods, skid plates, bucket accessories, and cutter head components that require robust weld joints.
Valves, Pumps, & Pipe Fittings: Facilitates the efficient welding of valve bodies, flanges, tees, elbows, small cylindrical parts, and filter housings by providing smooth rotational access.
Sheet Metal, Steel Structures, & Hardware: Enhances the fabrication of box-type parts, channel steel/angle steel welded parts, brackets, electrical control box housings, and mold accessories.
Automated Workstation Support: Serves as a foundational component for robotic welding workstations, automatic circumferential welding machines, and gas-shielded/argon arc welding setups.
We are committed to ensuring your team can operate the equipment safely and efficiently, minimizing downtime and accelerating your return on investment:
Comprehensive Documentation: We provide detailed, professional instruction manuals covering setup, operation, and daily maintenance.
Dedicated Engineering Support: A dedicated engineer will be assigned to provide one-on-one guidance tailored to your specific production line.
Remote & On-Site Assistance: Benefit from robust online communication and training support. For complex installations, we offer on-site commissioning and hands-on training.
Factory Training: Free training and operational guidance are always available at the Guansen Automation manufacturing facility.
1. What data is needed for a customized welding solution or positioner?
To ensure the equipment perfectly matches your application, we need the workpiece weight, physical dimensions, welding material, weld thickness, and the desired final welding effect.
2. Can it be integrated with an existing welding robot?
Yes, absolutely. The positioner supports standard industrial communication protocols, including Modbus, Profinet, and EtherCAT. It is specifically designed to function as a robot's seventh axis or external axis for fully synchronized motion.
3. What are the installation, commissioning, and training services?
All equipment undergoes rigorous quality inspection and is only shipped after successful in-house commissioning. We provide free personnel training. Alternatively, you can opt for our engineers to provide on-site installation, commissioning, and training until the equipment operates flawlessly in your facility.
4. What is the warranty policy?
We provide a comprehensive one-year warranty. During this warranty period, any necessary wear parts are provided free of charge (shipping costs are the responsibility of the buyer).
5. What is the delivery time for the complete set of equipment?
For standard models, the delivery time is 7-15 days. For customized models, delivery typically takes 15-30 days, subject to the final confirmation of configuration details.
