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2-Axis C-Type Robotic Rotary Positioner

 
The dual-axis C-type welding positioner is a high-strength alloy steel integral welded servo device, an industrial welding robot arm with an open C-shaped structure.

Basic structure and core components: heavy-duty worktable, dual independent drive axes, servo motors and precision reducers, industrial-grade protection, and an electrical control system.

Suitable for use with 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it enables automated welding of various structural components such as shafts, discs, housings, pipes, flanges, and small engineering machinery parts.
 
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Product Description

Core Advantages & Working Principle

Working Principle:
The 2-Axis C-Type Robotic Rotary Positioner is engineered to work in precise coordination with advanced welding robots. Through accurate single-axis rotation or dual-axis linkage, it continuously manipulates heavy or complex workpieces into optimal positions. This synchronized movement facilitates high-speed, precision automated welding, significantly improving production efficiency and weld consistency for industrial applications.

Electrical Control System:
Stable control is crucial for automated welding cells. Our system offers dual control methods to ensure operational flexibility:
1. Industrial Robot Control: The integrated industrial robot can directly control the positioner, automatically adjusting the welding angle in real-time to execute continuous, automated welding processes without manual intervention.
2. PLC Control: A highly stable PLC system manages the positioner's core functions, offering flexible operation modes that support both fully automated routines and precise manual welding adjustments when specific project requirements demand it.

Optional Components & Customization:
We offer comprehensive customization for the dual-axis C-type positioner to match specific purchasing demands. Customization options include tailored frame dimensions, external designs, specific load capacities, and personalized logo integration. Furthermore, we can supply complete automated solutions by integrating industrial robot arms, collaborative robots (cobots), welding machines, welding torches, and other essential robotic accessories to build a ready-to-use workstation.

Key Advantages:
The dual-axis C-type positioner features an innovative open structure combined with a dual-axis linkage core, enabling rapid and secure workpiece clamping. The independent dual-axis drive provides arbitrary angle rotation, effectively eliminating welding dead angles and satisfying complex all-position welding requirements. At Guansen Automation, we prioritize long-term durability and precision. We professionally customize positioners according to your specific products and operational needs. Utilizing premium-grade steel, we process all equipment in our own factory. Each unit undergoes 13 rigorous processing techniques, including professional annealing and stress relief, to guarantee structural integrity and prevent deformation over prolonged use. All products pass strict quality inspections and hold relevant certifications, ensuring we deliver 100% reliable robotic automation solutions to reduce your procurement risks.

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Target Applications & Product Uses

The 2-Axis C-Type Rotary Positioner is highly adaptable and designed to handle large, bulky, or irregularly shaped components across various heavy industries. Its heavy-duty design makes it an ideal choice for the following sectors:

  • Construction Machinery: Ideal for welding critical structural parts such as excavator booms, swing bearings, heavy supports, and joint pins.

  • Pressure Vessels: Highly effective for manufacturing medium-sized cylinders, tank heads, large flanges, and heat exchanger tube sheets, ensuring consistent and leak-proof welds.

  • Steel Structures & Space Frames: Designed to handle complex architectural components including box columns, H-beam joints, large structural supports, and heavy tee fittings.

  • General Machinery: Suitable for the precise manipulation of large gearbox housings, heavy-duty pump bodies, industrial valves, and roll supports during the welding process.

  • Rail Transit & Wind Power: Essential for fabricating high-stress components like subway car body structures, massive wind turbine flanges, and main shaft supports where weld integrity is paramount.

Comprehensive Operation & Training Guide

We ensure our clients can quickly and safely integrate our positioners into their production lines, minimizing downtime and operational risks. Our comprehensive support system includes:

  • Comprehensive and professional instruction manuals covering installation, daily operation, and routine maintenance.

  • A dedicated engineer assigned to provide one-on-one guidance tailored to your specific project requirements.

  • Responsive online communication and remote training support to resolve operational queries promptly.

  • Professional on-site commissioning and hands-on training support to ensure your technical team operates the equipment proficiently.

  • Free comprehensive training and operational guidance available directly at Guansen Automation's manufacturing facility.

Frequently Asked Questions (FAQ)

1. What specific data is needed for a customized welding solution or positioner?

To ensure the equipment accurately matches your production needs, we require details including the maximum workpiece weight, overall dimensions, specific welding materials, required weld thickness, and the desired final welding effect or standard.

2. What is the delivery time for the complete set of equipment?

For standard models, the delivery time is typically 7 to 15 days. For custom-engineered models, delivery takes between 15 and 30 days, depending on the final confirmation of the technical configuration and specific customization requirements.

3. What kind of installation, commissioning, and training services are provided?

Every piece of equipment undergoes rigorous quality inspection and is only shipped after successful internal commissioning is complete. We provide free personnel training services. Alternatively, you can choose to have our professional engineers provide on-site installation, commissioning, and comprehensive training at your facility until the equipment is operating normally and your staff is fully trained.

4. What is the warranty policy?

We provide a comprehensive one-year warranty for our positioners. During this warranty period, replacement parts for standard wear and tear are provided free of charge (please note that shipping costs for these parts are borne by the customer).

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Axes

Maximum
motion range

Maximum speed

Allowable
moment

Allowable
moment of inertia

degrees

o/sec

N ·m

kg ·m²

S

±170

260

-

-

L

+155/-90

230

-

-

U

+140/-85

260

-

-

R

±150

470

22

0.65

B

+90/-135

470

22

0.65

T

±210

700

9.8

0.17

Item

Unit

AR1440

Controlled axes

6

Maximum payload

kg

12

Repeatability

mm

0.02

Horizontal reach

mm

1,440

Vertical reach

mm

2,511

Weight

kg

150

Internal user I/O cable

17 conductors w/ground

Internal user air line

(1)3/8"connection

Power requirements

380-480 VAC

Power rating

kVA

1.5

OPTIONS

• Extended length manipulator cables

• Robot risers

• Wide variety of fieldbus cards

• Vision systems

• Variety of weld packages

• Seam tracking and seam finding packages

• Functional Safety Unit (FSU)

• External axes

• MotoSim® offline programming

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 Tel:  +86-15688889191
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