JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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The Dual-Axis L-Type Positioner features a highly adaptable electrical control system designed to integrate effectively into various automated welding production lines, helping manufacturers improve precision and operational efficiency.
• Industrial Robot Integration: The positioner can be controlled directly by an industrial robot, automatically adjusting the welding angle to ensure precise, synchronized automated welding processes for complex workpieces.
• PLC Control System: A reliable Programmable Logic Controller (PLC) manages the positioner's movements, supporting both fully automated operation sequences and manual welding adjustments based on specific project requirements.
• Collaborative Robot Compatibility: The equipment is designed to work in tandem with collaborative robots (cobots) and single-axis platform positioners, creating a highly efficient and flexible welding cell for diverse manufacturing needs.
Optional Customized Equipment: We offer comprehensive customization for the dual-axis L-type positioner components. This includes tailored disc shapes and sizes, specific overall dimensions, upgraded load capacities, and custom logo placements. Additionally, we can supply compatible industrial robotic arms, collaborative robot arms, welding machines, welding torches, and other essential robot accessories to provide a complete automation solution tailored to your facility.
Unmatched Dual-Axis Linkage for Dead-Angle-Free Welding
The core advantage of this L-type positioner lies in its advanced dual-axis linkage mechanism. This design provides comprehensive angle adjustment capabilities, allowing the workpiece to be rotated and tilted to any desired position. By eliminating welding dead angles, it fully meets the demanding requirements of all-position welding, including vertical welding, horizontal welding, overhead welding, and ship-shaped welding. This flexibility significantly improves weld consistency, reduces manual handling, and boosts overall production efficiency.
Professional Customization and Rigorous Manufacturing
Guansen Automation is committed to delivering professional positioner solutions customized exactly to your product specifications and production needs. We source premium structural steel to ensure long-term stability under heavy payloads. Operating from our own specialized factory, we implement a strict manufacturing process comprising 13 distinct processing steps. This meticulous approach guarantees reliable product quality and structural durability. Every unit undergoes rigorous quality inspection and holds relevant industry certifications, ensuring a 100% successful delivery of your robotic automation solution.
Our dual-axis L-type positioners are designed to handle complex structural components across a wide range of demanding industrial sectors:
• Construction Machinery: Ideal for the all-position welding of intricate structural components, including small structural parts, excavator bucket accessories, connecting pins, and heavy-duty supports.
• Pressure Vessels & Boilers: Ensures precise and continuous welding of circumferential and longitudinal seams on large cylinders, end heads, and thick flanges.
• Automotive & Rail Transportation: Facilitates high-precision welding for critical vehicle components such as chassis frames, suspension systems, mounting brackets, flanges, pipe fittings, and fuel tanks.
• Sheet Metal & Steel Structures: Highly effective for manufacturing equipment housings, structural brackets, and complex tee fittings.
• General Machinery: Suitable for positioning irregularly shaped parts that require multi-angle welding, such as heavy gearbox housings, industrial pump bodies, and large industrial valves.
• Wind Power & Energy Equipment: Supports the heavy-duty welding of wind tower flanges, rotor hubs, and main shaft components.
To ensure your team can maximize the value of the equipment quickly and safely, we provide an extensive operation and support package designed to lower implementation costs and reduce downtime:
• Comprehensive and professional instruction manuals covering installation, operation, and daily maintenance.
• A dedicated technical engineer assigned to provide one-on-one guidance for your specific project.
• Prompt online communication and real-time training support to resolve operational queries efficiently.
• Professional on-site commissioning and hands-on training support to ensure smooth integration into your production line.
• Free, in-depth training and operational guidance available directly at Guansen Automation's manufacturing facility.
To provide an accurate and tailored solution, we require details including the workpiece's maximum weight, overall dimensions, the specific welding material being used, the required weld thickness, and the desired final welding effect or standard.
For our standard positioner models, the delivery time is typically 7 to 15 days. For custom-engineered models, the lead time is generally 15 to 30 days, depending on the final configuration confirmation and specific customization requirements.
Every piece of equipment undergoes rigorous factory quality inspection and is only shipped after successful internal commissioning. We offer free personnel training services at our facility. Alternatively, you can opt for our engineers to visit your site to provide complete installation, commissioning, and hands-on training until the equipment is operating normally and your operators are fully proficient.
We provide a comprehensive one-year warranty for the main equipment. During this warranty period, replacement of standard wear parts is provided free of charge (please note that shipping costs for these parts are borne by the customer). We also offer reliable long-term technical support beyond the warranty period to ensure continuous production.
