JNGS AUTOMATION -- HIGH-QUALITY, PROFESSIONAL, CUSTOMIZED ROBOTIC SOLUTIONS.
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The Double Axis U Type Positioner is engineered to optimize automated welding solutions by providing unparalleled workpiece manipulation. The tilting axis delivers a standard tilting angle of 0° to 180° (customizable to ±120°), ensuring stable speed control and reliable support for large-angle locking welding. Complementing this, the rotary axis enables 360° infinite continuous rotation with stepless speed regulation. This dual-axis linkage core allows for continuous circumferential welding without cumulative errors, ensuring high precision for complex geometries.
By offering comprehensive angle adjustments, the equipment effectively eliminates welding dead angles, enabling the workpiece to be rotated to any optimal position. This fully meets the rigorous demands of all-position welding, including vertical, horizontal, overhead, and ship-shaped welding operations.
A robust electrical control system is vital for seamless automated welding operations. Our U-type positioner is designed for deep integration with industrial robot systems, allowing the robot to automatically adjust the welding angle for synchronized, high-efficiency production.
Robot Synchronization: Industrial robots seamlessly control the positioner to automatically adjust optimal welding angles.
Versatile PLC Control: An advanced PLC system governs both the positioner's automated sequences and manual welding adjustments.
System Expansion: Fully supports the automated integration of industrial robot gantry rail systems to expand the working envelope for large-scale manufacturing projects.
Recognizing that every production line has unique requirements, Guansen Automation provides professional customization services tailored to your specific products. We utilize high-quality steel and leverage our dedicated manufacturing facility to execute 13 rigorous processing steps, ensuring structural integrity and long-term durability. All products undergo strict quality inspections and hold relevant certifications, guaranteeing a 100% successful delivery of your robotic automation solution.
Available Customizations & Integrations:
Customized dual-axis U-shaped positioner specifications (including disc shape and size, overall dimensions, payload capacity, and custom logos).
Integration with industrial robot arms, welding machines, and specialized welding torches.
Additional robot accessories, gantry systems, and servo seventh or eighth axes to build a complete automated cell.
Designed for heavy-duty and high-precision tasks, this automated welding positioner is widely utilized across multiple demanding sectors to improve fabrication efficiency:
Wind Power: Ideal for welding tower flanges, hubs, main shafts, and yaw bearing housings.
Pressure Vessels: Suitable for large cylinders, heat exchanger tube sheets, and boiler drum heads.
Construction Machinery: Perfect for excavator booms and arms, slewing bearings, heavy buckets, and sticks.
Rail Transit: Ensures precision in high-speed rail bogie frames, large subway car body components, and continuous axles.
Heavy Machinery: Supports the fabrication of industrial rolls, large gearbox housings, and heavy crane booms.
To ensure your team can maximize the equipment's potential and maintain long-term stability, we provide comprehensive operational support:
Detailed and professional instruction manuals for quick reference and maintenance.
Dedicated engineering support for one-on-one technical guidance.
Responsive online communication and remote training sessions.
On-site commissioning and hands-on training support to ensure smooth deployment.
Free operational training and guidance available directly at the Guansen Automation factory.
1. What data is needed to customize a welding solution or positioner?
To provide an accurate and efficient design, we require the workpiece weight, overall dimensions, welding material, weld thickness, and the specific welding effect or standard you aim to achieve.
2. What is the estimated delivery time for the complete set of equipment?
For standard models, the delivery time is typically 15 to 25 days. For custom models, delivery takes 25 to 40 days, depending on the final configuration confirmation and engineering requirements.
3. What kind of installation, commissioning, and training services do you provide?
All equipment undergoes rigorous quality inspection and is shipped only after successful in-house commissioning. We offer free personnel training services at our facility. Alternatively, you can request our engineers to provide on-site installation, commissioning, and training at your location until the equipment operates perfectly.
4. What is the warranty policy for the positioner?
We provide a comprehensive one-year warranty for the equipment. During this warranty period, replacement wear parts are provided free of charge (please note that shipping costs for these parts are borne by the customer).
