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Dual-Axis Platform Welding Positioner For Automated Welding Solutions

The dual-axis platform welding positioner is a robotic servo welding device with two independent motion axes: horizontal rotation and vertical tilting.

Using a platform table as its core load-bearing structure, it precisely adjusts the workpiece angle through dual-axis linkage, stabilizing the weld seam in the optimal welding position. It is suitable for both automated robotic welding and precision manual welding.

Basic structure and core components: welding disc/worktable, fixed base, rotation drive unit and tilting drive unit, servo motors and precision reducers, safety protection system, and electrical control system.

Suitable for 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it is ideal for automated, high-precision welding.
 
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Product Description

The dual-axis platform welding positioner is a highly efficient core component designed specifically for automated welding solutions. Its primary working principle involves securing the workpiece firmly onto the worktable, which is then manipulated through precise horizontal rotation and side-tilting rotation. This dual-axis linkage ensures that even the most complex structural components are consistently oriented to the required welding and assembly angles. By maintaining the ideal weld pool position, this equipment minimizes manual handling, significantly improves welding consistency, and optimizes overall production efficiency for manufacturing facilities.

Intelligent Electrical Control System

To meet diverse manufacturing demands, this positioner features a highly adaptable electrical control system designed for smooth integration into existing production lines:

  • Industrial Robot Integration: The industrial robot controls the positioner to automatically adjust the welding angle, ensuring synchronized and continuous automated welding.

  • PLC Control: A programmable logic controller (PLC) manages the positioner's movements, providing reliable operation for both automated sequences and manual welding tasks.

  • Collaborative Operation: The system supports collaborative robot arms and can work together with single-axis platform positioners for complex, multi-station setups.

Optional Components & Customization

We offer a wide range of optional components to tailor the equipment to your specific project needs. These include industrial robot arms, collaborative robot arms, and specialized welding machines. Furthermore, we provide customized parts for the platform positioner, such as tailored disc shapes and sizes, specific overall dimensions, targeted load capacities, and personalized logo branding, along with other essential robot accessories.

Core Advantages & Manufacturing Quality

Guansen Automation specializes in professionally customizing positioners according to your specific products and operational needs. We utilize high-quality steel materials, processing and customizing every unit in our own factory. Each machine undergoes 13 rigorous processing steps to ensure structural stability and long-term durability. All products are subjected to strict quality inspections and have obtained relevant industry certifications. Ultimately, we are dedicated to providing 100% delivered robotic automation solutions. The dual-axis platform welding positioner, featuring its core dual-axis linkage combined with solid platform support, offers highly comprehensive angle adjustments, high precision, and high flexibility. This makes it widely compatible and highly adaptable to mid-to-high-end welding production lines.

Comprehensive Product Uses

This dual-axis positioner is engineered to support heavy-duty and precision welding tasks across multiple demanding industries:

  • Construction Machinery: Enables all-position welding of complex structural components such as excavator buckets, booms, and heavy-duty frames.

  • Pressure Vessels & Boilers: Ensures consistent welding of circumferential and longitudinal seams on cylinders, heads, and large flanges.

  • Automotive & Rail Transportation: Facilitates the precision welding of critical safety components, including vehicle chassis, frames, and train bogies.

  • Steel Structures & Space Frames: Supports multi-angle welding of H-beams, box-type columns, and intricate node components for construction projects.

  • General Machinery: Ideal for the welding of irregularly shaped parts such as gearbox housings, pump bodies, and industrial valves.

  • Wind Power & Energy Equipment: Provides stable positioning for welding large-scale tower flanges, rotor hubs, and heavy shaft components.

Product Operate Guide & After-Sales Support

To ensure your team can operate the equipment safely and efficiently, we provide a complete support system designed to lower the learning curve and reduce downtime:

  • Comprehensive and professional instruction manuals for standard operations and maintenance.

  • A dedicated engineer assigned for one-on-one technical guidance.

  • Responsive online communication and remote training support.

  • On-site commissioning and hands-on training support for your operators.

  • Free training and operational guidance available directly at Guansen Automation's factory.

Frequently Asked Questions (FAQ)

1. What data is needed for a customized welding solution or positioner?

To provide an accurate solution, we need details including the workpiece weight, overall dimensions, specific welding material, weld thickness, and the desired final welding effect.

2. What is the delivery time for the complete set of equipment?

For standard models, the delivery time is typically 7-15 days. For custom models, delivery takes 15-30 days (this timeframe is subject to final configuration confirmation).

3. What kind of installation, commissioning, and training services are provided?

All equipment undergoes rigorous quality inspection and is only shipped after internal commissioning is complete. We provide free personnel training services. Alternatively, you can choose to have our engineers provide on-site installation, commissioning, and training at your facility until the equipment is operating normally.

4. What is the warranty?

We provide a comprehensive one-year warranty for the equipment. Wear parts are provided free of charge during the warranty period (please note that shipping costs for these parts are borne by the customer).

Rated payload

200kg(The 2nd shaft axis radius≤R300mm)

500kg(The2nd shaft axis radius≤R300mm)

Standard radius of gyration

R400mm

R400mm

Maximum load eccentricity

≤240mm

≤150mm

The length of clamping

≤500mm(More than 500mm,the bob-weight

will increase with the actual load)

≤400mm(More than 400mm,the bob-weight

will increase with the actual load)

Maximum rotation angle of axis 1

±90°

±90°

Maximum gyration angle of axis 2

±360°

±360°

Rated rotation speed of axis 1

50°/S

50°/S

Rated rotation speed of axis 2

70/S

50/S

Repeat positioning accuracy

±0.08mm(At R=400mm)

±0.08mm(At R=400mm)

Positioner dimension(L*W*H)

1000mm*550mm*600mm

1200mm*600mm*750mm

 Second axis 2 gyration disc size

①500mm(ZK's hollow internal
hole diameter 30mm)

①600mm(ZK's hollow internal
hole diameter φ50mm)

 Height of axis 1 gyration center

500mm

540mm

Equipment net weight

About 300kg

About 500kg

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