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The dual-axis platform welding positioner is a highly efficient core component designed specifically for automated welding solutions. Its primary working principle involves securing the workpiece firmly onto the worktable, which is then manipulated through precise horizontal rotation and side-tilting rotation. This dual-axis linkage ensures that even the most complex structural components are consistently oriented to the required welding and assembly angles. By maintaining the ideal weld pool position, this equipment minimizes manual handling, significantly improves welding consistency, and optimizes overall production efficiency for manufacturing facilities.
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To meet diverse manufacturing demands, this positioner features a highly adaptable electrical control system designed for smooth integration into existing production lines:
Industrial Robot Integration: The industrial robot controls the positioner to automatically adjust the welding angle, ensuring synchronized and continuous automated welding.
PLC Control: A programmable logic controller (PLC) manages the positioner's movements, providing reliable operation for both automated sequences and manual welding tasks.
Collaborative Operation: The system supports collaborative robot arms and can work together with single-axis platform positioners for complex, multi-station setups.
We offer a wide range of optional components to tailor the equipment to your specific project needs. These include industrial robot arms, collaborative robot arms, and specialized welding machines. Furthermore, we provide customized parts for the platform positioner, such as tailored disc shapes and sizes, specific overall dimensions, targeted load capacities, and personalized logo branding, along with other essential robot accessories.
Guansen Automation specializes in professionally customizing positioners according to your specific products and operational needs. We utilize high-quality steel materials, processing and customizing every unit in our own factory. Each machine undergoes 13 rigorous processing steps to ensure structural stability and long-term durability. All products are subjected to strict quality inspections and have obtained relevant industry certifications. Ultimately, we are dedicated to providing 100% delivered robotic automation solutions. The dual-axis platform welding positioner, featuring its core dual-axis linkage combined with solid platform support, offers highly comprehensive angle adjustments, high precision, and high flexibility. This makes it widely compatible and highly adaptable to mid-to-high-end welding production lines.
This dual-axis positioner is engineered to support heavy-duty and precision welding tasks across multiple demanding industries:
Construction Machinery: Enables all-position welding of complex structural components such as excavator buckets, booms, and heavy-duty frames.
Pressure Vessels & Boilers: Ensures consistent welding of circumferential and longitudinal seams on cylinders, heads, and large flanges.
Automotive & Rail Transportation: Facilitates the precision welding of critical safety components, including vehicle chassis, frames, and train bogies.
Steel Structures & Space Frames: Supports multi-angle welding of H-beams, box-type columns, and intricate node components for construction projects.
General Machinery: Ideal for the welding of irregularly shaped parts such as gearbox housings, pump bodies, and industrial valves.
Wind Power & Energy Equipment: Provides stable positioning for welding large-scale tower flanges, rotor hubs, and heavy shaft components.
To ensure your team can operate the equipment safely and efficiently, we provide a complete support system designed to lower the learning curve and reduce downtime:
Comprehensive and professional instruction manuals for standard operations and maintenance.
A dedicated engineer assigned for one-on-one technical guidance.
Responsive online communication and remote training support.
On-site commissioning and hands-on training support for your operators.
Free training and operational guidance available directly at Guansen Automation's factory.
To provide an accurate solution, we need details including the workpiece weight, overall dimensions, specific welding material, weld thickness, and the desired final welding effect.
For standard models, the delivery time is typically 7-15 days. For custom models, delivery takes 15-30 days (this timeframe is subject to final configuration confirmation).
All equipment undergoes rigorous quality inspection and is only shipped after internal commissioning is complete. We provide free personnel training services. Alternatively, you can choose to have our engineers provide on-site installation, commissioning, and training at your facility until the equipment is operating normally.
We provide a comprehensive one-year warranty for the equipment. Wear parts are provided free of charge during the warranty period (please note that shipping costs for these parts are borne by the customer).
Rated payload | 200kg(The 2nd shaft axis radius≤R300mm) | 500kg(The2nd shaft axis radius≤R300mm) |
Standard radius of gyration | R400mm | R400mm |
Maximum load eccentricity | ≤240mm | ≤150mm |
The length of clamping | ≤500mm(More than 500mm,the bob-weight | ≤400mm(More than 400mm,the bob-weight |
Maximum rotation angle of axis 1 | ±90° | ±90° |
Maximum gyration angle of axis 2 | ±360° | ±360° |
Rated rotation speed of axis 1 | 50°/S | 50°/S |
Rated rotation speed of axis 2 | 70/S | 50/S |
Repeat positioning accuracy | ±0.08mm(At R=400mm) | ±0.08mm(At R=400mm) |
Positioner dimension(L*W*H) | 1000mm*550mm*600mm | 1200mm*600mm*750mm |
Second axis 2 gyration disc size | ①500mm(ZK's hollow internal | ①600mm(ZK's hollow internal |
Height of axis 1 gyration center | 500mm | 540mm |
Equipment net weight | About 300kg | About 500kg |