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1-Axis Platform-Type Welding Positioner

This single-axis platform welding positioner is a horizontally rotating auxiliary device for industrial welding robots/collaborative robots. The disc portion can be customized and selected, such as circular, square, frame-type, and other custom-designed table types.

Basic structure and core components: Welding disc/worktable, spindle housing, fixed base, servo motor and precision reducer, safety protection system, and electrical control system.

Suitable for 6-axis industrial welding robots, collaborative robots, manual welding, and specialized welding machines, it is ideal for automated welding and high-precision operations on small to medium-sized workpieces.
 
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Product Description

The 1-Axis Platform-Type Welding Positioner is designed to optimize your welding and assembly processes by providing precise and stable horizontal rotation. By securely fixing the workpiece to the rotating worktable, the equipment smoothly adjusts the component to the optimal welding angle. This eliminates the need for manual repositioning, significantly reducing labor intensity while ensuring consistent weld penetration and superior surface finish. Whether integrated into an automated robotic cell or utilized for manual operations, this positioner enhances production efficiency and minimizes the risk of welding defects.

Versatile Electrical Control Systems

To meet diverse manufacturing requirements, our positioners support multiple control integration methods, ensuring seamless operation within your existing setup:

  • Industrial Robot Integration: The positioner smoothly synchronizes with industrial robot arms, automatically adjusting the welding angle to achieve highly efficient, fully automated continuous welding.

  • PLC Control System: Equipped with a reliable PLC system, it offers precise control for both standalone positioning tasks and manual welding applications, providing excellent operational stability.

  • Collaborative Robot (Cobot) Compatibility: The single-axis platform positioner works seamlessly alongside collaborative robots, creating a flexible and safe automated workstation suitable for dynamic production environments.

Tailored Customization & Manufacturing Advantages

At Guansen Automation, we understand that every production line is unique. We offer professional, fully customized robotic automation solutions tailored precisely to your specific workpieces and project demands.

  • Comprehensive Optional Components: You can customize the disc shape and size, overall positioner specifications, load capacity, and even incorporate your brand logo. We also supply compatible industrial robot arms, cobots, welding machines, and other essential robotic accessories.

  • Premium Quality & Durability: Manufactured in our own facility using high-quality steel, every unit undergoes 13 rigorous processing steps. This meticulous craftsmanship guarantees exceptional structural rigidity and long-term durability under heavy-duty cycles.

  • High Cost-Effectiveness & Easy Maintenance: Designed with a streamlined and robust structure, this welding positioner minimizes maintenance requirements. When paired with robots, it delivers high-precision and high-efficiency output, significantly improving your return on investment. All products pass strict quality inspections and hold relevant industry certifications.

Broad Product Applications

The 1-axis platform-type welding positioner is engineered to handle a wide variety of complex structural components across multiple heavy and precision industries. It is particularly effective for the following applications:

  • Automotive Parts & Components: Ideal for welding chassis brackets, suspension components, flanges, bearing housings, exhaust pipes, trolley frames, and various welded assemblies.

  • Construction & Agricultural Machinery: Highly suitable for small structural components, supports, connecting rods, skid plates, bucket accessories, and cutter head components.

  • Valves, Pumps & Pipe Fittings: Provides precise rotation for valve bodies, flanges, tees, elbows, small cylindrical parts, and filter housings.

  • Sheet Metal, Steel Structures & Hardware: Perfect for box-type parts, channel steel/angle steel welded parts, brackets, electrical control box housings, and mold accessories.

  • Automated Workstation Support: Acts as a foundational component for robotic welding workstations, automatic circumferential welding machines, and gas shielded/argon arc welding setups.

Operation Guide & Service Support

To ensure rapid deployment and smooth operation, we provide comprehensive technical support and training resources designed to assist your team:

  • Detailed and professional instruction manuals for quick reference.

  • Dedicated engineers assigned for one-on-one technical guidance.

  • Responsive online communication and remote training support.

  • On-site commissioning and hands-on training services available upon request.

  • Free training and operational guidance provided at the Guansen Automation factory.

Frequently Asked Questions (FAQ)

1. What data is needed for a customized welding solution or positioner?

To design the most efficient solution, we require the workpiece weight, overall dimensions, specific welding material, weld thickness, and the desired final welding effect. This ensures the positioner perfectly matches your project requirements.

2. What is the delivery time for the complete set of equipment?

For standard models, the delivery time is typically 7-15 days. For custom models tailored to specific needs, delivery takes 15-30 days, depending on the complexity of the configuration.

3. What kind of installation, commissioning, and training services are provided?

All equipment undergoes rigorous quality inspection and is only shipped after successful commissioning in our facility. We offer free personnel training services. Alternatively, you can opt for our engineers to provide on-site installation, commissioning, and comprehensive training until the equipment operates flawlessly in your facility.

4. What is the warranty policy?

We provide a standard one-year warranty for the equipment. During this warranty period, replacement wear parts are provided free of charge (please note that shipping costs for these parts are the buyer's responsibility).

Rated payload

200kg(Spindle axis radius≤600mm)

500kg(Spindle axis radius≤750mm)

Standard radius of gyration

R600mm

R750mm

Maximum angle of gyration

±360°

±360°

Rated speed of gyration

50°/S

50°/S

Repeat positioning accuracy

±0.08mm(At R=400mm)

±0.08mm(At R=400mm)

Horizontal rotary disc size

≤1200mm(Standard configuration

without gyration disc)

≤1500mm(Standard configuration

without gyration disc)

Positioner dimension(L*W*H)

900mm*700mm*760mm

900mm*700mm*750mm

Tool tray size

①360mm

①390mm

Height of the tool tray to the ground

760mm

780mm

Equipment net weight

About 270kg

About 300kg

Rated payload

1000kg(Spindle axis radius≤900mm)

1000kg+1000kg
(Spindle axis radius≤1000mm)

Standard radius of gyration

R900mm

R2000mm

Maximum angle of gyration

±360°

±360°

Rated speed of gyration

50°/S

30°/S

Repeat positioning accuracy

±0.08mm(At R=400mm)

±0.15mm(At R=1000mm)

Horizontal rotary disc size

≤1800mm(Standard configuration

without gyration disc)

2000mm*1000mm(L*W)

Positioner dimension(L*W*H)

650mm*650mm*500mm

3500mm*2200mm*1800mm(Including the
height of the shading screen)

Tool tray size

①430mm

/

Height of the tool tray to the ground

500mm

500mm

Equipment net weight

About 400kg

About 2500kg

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 Tel:  +86-15688889191
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